Automated Counting Multihead Weigher and Bagging Line for Secondary Packaging

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Technical Specifications

Detailed Information

Automated counting-by-weight multihead weigher with VFFS master bagging line for secondary packaging in Indonesia. Get support from Smart Weigh Indonesia.

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Automated Counting Multihead Weigher and Bagging Line for Secondary Packaging

Technical Parameters

Parameter Specification
Weighing system 14/16 head counting multihead weigher (Depends on model)
Counting method Counting-by-weight with self-learning modular driving system
Target count range 5–20 pcs per bag (Depends on product and target)
Packaging speed 25–70 bags/min (Depends on count, product flow, and film)
Bag style Pillow bag, Gusset bag
Bag size L: 100–450 mm, W: 80–350 mm (Depends on model)
Film type Laminated film
Product Features & Benefits

Advanced Technology

Designed for Indonesian manufacturers seeking precision and efficiency

This line helps factories in Indonesia pack small items into master bags fast and with stable count.

This system uses a counting-by-weight multihead weigher and a VFFS bagging machine, so your team can replace manual counting and reduce giveaway.

This page shows how Smart Weigh Indonesia can fit this line into your current floor plan and your current production flow.

Application

  • Mini pouches for promo packs

  • Premium wrapped snacks like bars

  • Chocolate candies and candy mix

  • Sachet bundles for retail display

  • Jelly cups and jelly mini packs

  • Triangle jelly bags

  • Small, uniform items that need exact counting into a master bag

Bag Style

  • Pillow bag

  • Gusset bag

Core Features

This line uses a counting-by-weight multihead weigher and a robust VFFS machine, so the line runs fast and the count stays stable.

This design matters because your team can cut labor, reduce wrong counts, and keep output stable during long shifts, even when product flow is not perfect.

Deep details

  • Counting-by-weight multihead weigher (14/16 head, depends on model). This weigher weighs many items in parallel, so the line can reach higher output than single-file counters.

  • Self-learning PLC counting logic. This control keeps tracking average piece weight during the run, so the count stays stable when small weight drift happens.

  • Verification logic before discharge. This logic checks the count logic and the total weight logic, so your team gets fewer under-count and over-count bags.

  • VFFS master bagging for secondary packaging. This machine forms, fills, and seals pillow or gusset master bags, so your team gets clean pack quality with less manual work.

  • Jam and miscount risk control. This counting-by-weight method avoids many issues from optical counters that need perfect single-file product flow, so your operators get fewer stops.

  • Line integration options. Smart Weigh Indonesia can match your infeed conveyor and buffer table, and Smart Weigh Indonesia can add date coder, checkweigher, metal detector or X-ray, labeling, case packing, and palletizing when your factory needs higher automation.

  • Layout and maintenance focus. Smart Weigh Indonesia can design a simple machine layout that helps your maintenance team access key parts fast, so the line downtime stays low and the shift output stays stable.

Conclusion

This line helps your factory count and bag small items into master packs with stable output and less labor. Smart Weigh Indonesia can design the line flow and the layout to match your current machines and your floor space. Smart Weigh Indonesia can also add checkweighing and inspection when your factory needs stronger quality control. Contact Smart Weigh Indonesia now and ask for a quotation, a layout suggestion, or a full secondary packaging line proposal.

Frequently Asked Questions

Frequently Asked Questions

Find answers to common questions about Smart Weigh packaging solutions

Q1: What products can this line handle?
A1: This line handles small, uniform items that need counting into a master bag. This line handles jelly cups, triangle jelly bags, mini pouches, wrapped bars, and candy pieces. Your team should share item size and item weight range, so Smart Weigh Indonesia can confirm the best infeed and hopper setup.

Q2: Why does counting-by-weight work better than a normal counter?
A2: A normal counter often needs one-by-one flow, so the counter can jam or miscount when items overlap or bounce. This line uses parallel weighing and smart selection, so the count stays stable with less stop time. Your team gets better output when products do not feed perfectly.

Q3: What machines can this line work with?
A3: This line can work with upstream feeding like conveyor, elevator, or buffer system. This line can work with downstream checkweigher, reject system, metal detector, X-ray, and case packing. Smart Weigh Indonesia can also match this line to your current cartoning or pallet flow.

Q4: How long is installation and training in Indonesia?
A4: The installation time depends on line scope and factory readiness. Smart Weigh Indonesia provides operator training and basic maintenance training, so your team can start stable production faster. Your team can reduce install time when power, air, and floor space are ready.

Q5: How does cleaning and maintenance work?
A5: Your team can clean product contact parts based on your hygiene level and your product type. Your team can follow a daily check list for sensors, sealing jaws, and film path. Smart Weigh Indonesia can guide your team on spare parts that reduce downtime, like heater parts, belts, and key sensors.

Q6: What support is available in Indonesia?
A6: Smart Weigh Indonesia provides remote troubleshooting, parts support planning, and line upgrade advice. Smart Weigh Indonesia can also help your team add inspection or case packing later, when your output grows.

Free Consultation

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Why Choose Smart Weigh Indonesia?

1000+ Global Installations
Trusted by Indonesian food factories
Local 24/7 Support
Indonesian technician team ready to help
Proven ROI
6-18 months payback period
Custom Solutions
Tailored for Indonesian products
Contact Us Directly
WhatsApp: +62 813-1206-278
Email: info@smartweighpack.id